Henkel saves energy with Atlas Copco compressed air solutions for efficient, safe production
Wilrijk, Belgium, January 2014. Henkel Central Eastern Europe (CEE) in Vienna has saved energy at its modern production facility for laundry detergents by establishing three air networks fed by Atlas Copco compressors with different operating pressures for various applications throughout its plant premises.
left to right: Franz Kriz Atlas Copco, Christian Weiser and Hannes Dengg, Henkel Austia
Henkel CEE, based in Vienna, Austria,
is one of the most successful branded goods companies in Eastern Europe. Vienna
is also home to one of the most modern production facilities for laundry
detergents, with a focus on the production of liquid detergents. Approximately
230,000 tons of detergent are produced each year, which means a correspondingly
high demand for compressed air for the entire Vienna site. The production
facility is operated with many oil-injected screw compressors, such as the GA
160 with variable speed drive (VSD), as well as oil-free low-pressure Class 0
ZA/ZR screw compressors.
Throughout the facility, the demand for
compressed air varies depending on the application. For loading and unloading
tank trucks, a low-pressure network of 3 bar is required. The control air to
drive the units on the plant premises requires 7 bar working pressure, and an
operating pressure of 11 bar is used for the production area of the stretch
blow molding plants, where PET bottles are made. Because of this, Henkel
decided to set up three compressed air networks with different operating
pressures to achieve cost efficiencies and energy savings.
the entire network using 11 bar would mean wasted energy because each 1-bar
reduction leads to an energy saving of 7 percent,”
explains Di Hannes Dengg, technical director of Henkel CEE at the Vienna site.
Atlas Copco’s innovative designs for both the GA
and ZA/ZR compressor lines feature a variable speed drive, which further
reduces energy costs by up to 35 percent on average by automatically adjusting
the air supply to meet demand. At the Vienna plant, the drive outputs vary
between 75 and 315 kW respectively. In addition, when speed-controlled
compressors are used in the winter months, the waste heat from the air-cooled
compressors is used to heat the high rack, a testament to Henkel’s commitment
Cold-air absorption dryers and compressed air
filters ensure clean and safe production. This is critical in the production of
laundry detergents, and the Class 0 certification of the ZA/ZR compressors
means zero risk of oil contamination to Henkel’s products.
Production is not restricted to the Vienna site.
Henkel also has plants in Central and Eastern European countries, including
Turkey, Serbia, Hungary, and Poland.
production plants in different countries, it is important to work with a
reliable partner who delivers reliable supplies and supports us with overall
project development. Atlas Copco is a global player in the field of compressed
air technology and guarantees consultancy and on-site service with its
worldwide presence,” explains Christian Weiser, head of
liquid production at Henkel CEE.
Henkel CEE, based in Vienna, Austria, is one of the
most successful branded goods companies in Eastern Europe. Henkel CEE is the
market leader for hair care products, adhesives and surface technologies in the
region. In detergents and household cleaners, Henkel CEE holds a leading
position. The company operates in 32 countries in Central and Eastern Europe,
as well as in Central Asia. In 2012 the company had approximately 9,000
employees and recorded sales of EUR 3.024 billion.
Atlas Copco’s Compressor Technique business area
provides industrial compressors, gas and process compressors and expanders, air and gas treatment equipment and air management systems. It has a global service network and offers specialty rental services. Compressor Technique innovates for sustainable productivity in the manufacturing, oil and gas, and process industries. Principal product development and manufacturing units are located in Belgium, Germany, the United States, China and India.
is an industrial group with world-leading positions in compressors, expanders and air treatment systems, construction and mining equipment, power tools and assembly systems. With innovative products and services, Atlas Copco delivers solutions for sustainable productivity. The company was founded in 1873, is based in Stockholm, Sweden, and has a global reach spanning more than 170 countries. In 2012, Atlas Copco had 39 800 employees and revenues of BSEK 90.5 (BEUR 10.5).